CMA’s Atlanta shop tour wraps up at Dark Horse

Dark Horse Woodworks shop sets up for tour stop.

We had a great time hosting a Cabinet Makers Association shop tour at Dark Horse just ahead of  the International Woodworkers Fair in Atlanta in August.

Dark Horse was the final stop on a three-shop tour – the August 21 tour also included two other Atlanta-area shops, Atlanta Cabinet Shop and Custom Creative Furniture.

Give and take

We were able to show our 50 guests – fellow CMA members from all over the country – our set-up and the technology we use, and answer questions about how we operate.

And as I’d hoped, we also got some feedback and ideas about how we could improve our way of doing things. The ideas ranged from workflow suggestions to little tweaks we could make to save steps (and therefore time) – for instance, shifting the location of an assembly table.

We knew our lighting wasn’t great, but we didn’t realize how bad it was until getting several questions and comments about it; we’ve already added some additional lighting and plan to add more.

The most surprising question during the tour? “Hey, since you don’t use that [fill in the blank] much, can I buy it from you?” It’s pretty obvious what equipment we don’t use because it’s all shoved into one area that’s completely inaccessible unless you move other things around. (The answer was always, “Sorry, no.”)

Perks

Image of Blum sponsorship area.

Our tour stop was sponsored by Rugby Architectural Building Products (which distributes plywood, specialty panels, and hardware); Blum (hardware manufacturer); Jones Metal Molding (local company that is a distributor for Blum and other cabinet hardware); and CAMaster, the maker of Dark Horse’s CNC machine.

Signs thanking sponsors.

Thanks to Hitachi Koki USA, there was a drawing for a Hitachi power tool, and Hitachi and Blum offered demos.

And to cap off the day, we had some surprise Southern hospitality planned for our guests. Around 4:15, a truck arrived, pulling an already-smoking smoker loaded with food for a post-tour barbecue.

It was truly a feast, and I don’t think it would be bragging (or an exaggeration) to say that a good time was had by all.

Thanks to the CMA for including Dark Horse in such a great event.

~ Chris Dehmer

CMA member and past president Matt Krig of Northland Woodworks in Minnesota enjoys a little (?) Southern cooking at the end of a great shop tour day.

Chris Dehmer elected to Cabinet Makers Association Board of Directors

IMG_5387We’re happy to share the news that Dark Horse Woodworks’ Chris Dehmer has been elected to the board of the Cabinet Makers Association (CMA), the association for professional cabinet makers and woodworkers in the United States and Canada.

The CMA is a professional organization enabling “cabinetmakers and woodworkers from both the residential and commercial markets [to] get together and share their hard earned knowledge and experience to help one another.”

Chris was elected to join Mike Mitchell of Burger Boat in Manitowoc, Wis., and Keith Smith of Keith Smith Custom Builders in Greer, S.C., as members-at-large on the board of directors.

Dark Horse joined the CMA just a few years ago, and we’re proud to have had our work recognized in all of the organization’s Wood Diamond Awards competitions that have taken place since then; the CMA awards covering our walls are great marketing tools for us because they tell prospective clients that our work lives up to the high standards of our peers in the industry.

(You can read about some of our CMA-award-winning projects here and here.)

“Being part of the CMA has given Dark Horse the opportunity to connect with and learn from many stellar wood-working businesses across the US and Canada,” Chris says. “Dark Horse was just a few years old at the time we joined and I didn’t have a background working in a shop, so it’s been invaluable to learn from other CMA members and be part of such an active and educational organization. I’m honored to be able to join the board and become more involved.”

~ The Dark Horse team

 

3 tips to take to heart before you start your dream project

We’ve put in a lot of time helping people make their dream homes – or dream renovations – a reality, and today I thought I’d throw out a few kernels of wisdom that may be helpful to people considering a dream project.

I’m not going to be the first or last person to share this advice, but I believe that some of these rules of thumb can’t be repeated enough.

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One of the dream projects we were honored to help bring to life

  1. Please understand that the real world does not operate like the world of HGTV. 

I can’t tell you how often those of us who do this for a living away from cameras run into the notion that miraculous things can be achieved in a week … or less.

If you want a great, lasting result, you should not suggest that your contractors do your renovation at warp (or TV show) speed.

  1. Regarding your budget: Think ahead and make sure your early decisions/upgrades/changes don’t translate to scary shortcuts on the back end. 

Sometimes, our involvement comes later in the process, and by that point, it’s not uncommon to find that clients’ budgets are shot. This can then lead them to decide that they’re going to go with cheaper cabinetry to make up the budget shortfall. We’re obviously biased about this, but we think it’s a bad idea to have to resort to low-end, non-custom cabinetry at the last minute, especially when the rest of your new home or renovation has gotten the high-end treatment.

Save yourself from these late-in-project dilemmas by making budget decisions all along the way that keep the entire project in mind.

3. No matter what time estimate you hear at the beginning, make a mental note that it will probably take double that amount of time. And I’m not sure doubling is even enough. You may have the very best contractors and specialists working on your project, but even then, things happen. Unpredictable things. Big things. Or a succession of small things. Or a mix of the two. Regardless, the more mentally and logistically prepared you are for these things to come along and delay the move to your dream home, the more sane you will be when move-in day actually arrives.

We hope these reminders are helpful and not daunting – we can tell you from experience that when you’re patient and committed to the project you’ve dreamed up, the outcome will be worth it.

~ Chris Dehmer and the Dark Horse team

Our modern, historic mahogany “Murphy” bed + a bit of furniture history

The Oakview project was a dream job on many levels, as we had a chance to collaborate on many of the cool elements featured in this new home.

One of those was the “Murphy” or “wall” bed that the clients requested for their only guest room. At Dark Horse, we love the challenge of using seamless design to make the most of a space, and it was a kick to create our own version of what may the most famous home space-saving invention ever.

murphybedopen

So who was Murphy? 

Smithsonian magazine article from a few years back summed up the history of the Murphy bed:

Inventor William Lawrence Murphy (1856-1957) began tinkering with hideaway beds while living in a one-room apartment in San Francisco in the late 19th century. He was falling for a young opera singer, and courting customs at that time would not permit a lady to enter a gentleman’s bedroom. But according to family legend, Murphy’s limited finances and a strict moral code didn’t spoil his chance at love. His invention allowed him to stow his bed in his closet, transforming his one-room apartment from a bedroom into a parlor. The couple married in 1900.

Murphy beds even made their way into movies and cartoons. The sight of one snapping back up into its hiding place before the sleeper has a chance to get out of it has a lot of comic/sight gag possibilities, as noted by Design Sponge in its detailed look at the Murphy beds (not to mention cabinet beds and piano beds):

Perhaps the reason the Murphy bed stills hold such fascination is the bed’s comedic potential. One surefire way to get a laugh? Fold someone into a Murphy bed! From early Charlie Chaplin (watch Chaplin battle the Murphy bed in the 1916 short One A.M.) to Popeye’s battles with a tiny mouse in Shuteye Popeye (1952) – a Murphy bed gets laughs. The bed even has dramatic potential – James Bond was shut up in a Murphy bed in You Only Live Twice (1967) (watch Sean Connery’s close encounter with a Murphy bed in the movie’s trailer here).

On the flip side, this Mental Floss piece on Murphy beds features a bizarre, tragic twist from the historical footnotes:

After the San Francisco Earthquake and Fire of 1906, the beds were placed in many new and rebuilt buildings to maximize space (according to Gladys Hansen, a curator at the Museum of the City of San Francisco, some of the beds already installed in the city folded up violently during the quake, injuring their occupants and killing at least one).

In 1989, courts ruled against Murphy’s grandson in a case centered on use of the name “Murphy bed.”

According to the New York Times, … the judges, in reversing a lower-court decision, also said that many people had come to use the term Murphy bed ‘to designate generally a type of bed.’ The dictionary says a Murphy is ‘a bed that may be folded or swung into a closet.’ Thus, the judges said, ‘Murphy bed’ has become a generic part of the language that cannot be owned by anyone.”

The Dark Horse version

Our modern version of the Murphy bed or wall bed was part of the clients’ plan to have one of their rooms do triple duty — storage, guest room and kids’ play room.

We worked the bed into a wall of cabinets that are topped by small bookshelf nooks, and if we did our work well, no one would guess the secret that these cabinets hold.

murphybedclosed

I can honestly say we enjoy just about all of the projects that come our way — even if we do five kitchen projects in a row, each one brings unique challenges — but it’s always nice when a project brings something unexpected that you’ve never tackled before.

There’s one detail that makes this project a piece of history in addition to being a crafty use of space: The bed and surrounding cabinets are crafted from mahogany rescued from the cancelled US Navy PT Boat program.

Several upcoming projects call for Murphy beds, so I think it’s safe to say that William Murphy’s  influence is still going strong.

~ Chris Dehmer

Our star turn in Dwell magazine

Main kitchen area

Main kitchen area

If you’re looking for proof that your creations can hold their own with the best of the best, landing a mention in Dwell magazine isn’t a bad start.

Dwell focuses on Modernist design and what it says about its mission/approach squares up with the way the Dark Horse team approaches design:

 “At Dwell, we’re staging a minor revolution. We think that it’s possible to live in a house or apartment by a bold modern architect, to own furniture and products that are exceptionally well designed, and still be a regular human being. 

“We think that good design is an integral part of real life. And that real life has been conspicuous by its absence in most design and architecture magazines. … we want to demonstrate that a modern house is a comfortable one. That today’s best architects are able to fashion environments that are at once of the moment and welcoming.”

Dark Horse landed in this respected magazine because of an amazing project we worked on not long ago: The Oakview home, a “futuristic” (as Dwell called it) project by architecture firm Dencity Design.

Dwell highlighted one aspect of our work, a set of floating bookshelves, but Dark Horse created all of the cabinetry in the house, including the modern kitchen, as well as bathroom vanities in eye-popping colors. We also built miscellaneous features such as a balcony railing, mudroom lockers, and a wall of storage cabinets in the guest room that makes the most of the space by incorporating a Murphy bed.

Solid walnut railing.

Solid walnut railing.

If you’d like to see more of this cool house, check out the Dwell article and take a look at the rest of our cabinetry work for the Oakview project in our gallery.

As always, we appreciate the support of our clients and friends.

~ Chris and the Dark Horse team

It’s always nice to be recognized by our peers …

The island is made from walnut that was stained, distressed, glazed and then top-coated with clear lacquer.At Dark Horse, we’re rewarded for our work all the time, in a couple of ways. First and foremost, we make a living through the projects we build, which is no small thing, of course.

Second – and I think the Dark Horse staff would agree with me on this – we’re rewarded by the satisfaction we have at the end of a project. You can’t beat the feeling you get from seeing an idea transformed into a tangible piece of furniture or set of cabinetry. It’s doubly satisfying for us because we pride ourselves on the details – including a lot of the things the new owner will never notice.

But it’s also pretty exciting when we’re rewarded by being singled out by our peers. This year, the Cabinet Makers Association honored Dark Horse with two major national awards. The Dark Horse team and I believe that the recognition validates the time and attention to detail that go into every one of our projects.

We won a first-place Wood Diamond award in the Kitchen Euro Over $25K category for our Friar Tuck project, which featured rift-sawn oak veneer and required extensive grain-matching. The biggest challenge by far in the project was getting the grain on the veneer to line up all the way around the 18-foot island.

Other details: In the upper drawers that the clients were going to use for utensils, we built a secondary tray that is pulled open when the main drawer is opened. This tray is attached with rare-earth magnets that can easily be pushed out of the way to access less frequently used items.

Our second CMA award was a first-place Wood Diamond in the Kitchen Face Frame Over $25K category for the Lanbrook project. This house had extreme height changes in both the floor and ceiling as well as walls that were not plumb – to an extreme degree (probably the worst I’ve ever worked on).

The island is one of the components I’m most proud of. The floor in the area of the island was off-kilter more than one inch from right to left – forcing us to build parts of it onsite and then return to the shop to complete it. This painstaking process helped ensure that everything would be level and the unevenness would be as invisible as possible when we installed the island.

We’re proud to have been recognized, but we’re equally grateful to our clients. Without people who value craftsmanship enough to give their business to Dark Horse instead of making a visit to the instant-gratification furniture showrooms and discounters, we wouldn’t have a livelihood, much less an award.

Thank you.

~ Chris and the Dark Horse team